Abstract

Thin films of Ti–Bx–Ny were deposited on Si(100) at room temperature by reactive unbalanced dc magnetron sputtering in an Ar–N2 gas mixture. The effects of B content on microstructure and mechanical properties of these films have been analyzed using x-ray photoelectron spectroscopy, Fourier-transform infrared spectroscopy, x-ray diffraction, transmission electron microscopy, atomic force microscopy, micro-indentation measurements, and an optical interference method. Microstructure studies revealed that depending upon the amount of B addition, the films showed two- or three-phase nanocomposite structure. At B contents below about 10at.%, the films consisted of mainly TiN bondings with a small amount of TiB and BN bondings. As the B content increased, TiB gradually transformed to TiB2 and the films consisted of nanocrystalline (nc-) TiN embedded in an amorphous (a-) TiB2 matrix. A maximum hardness of ∼44GPa was observed in a film with B content of 19at.%. The improved mechanical properties of Ti–Bx–Ny films with the addition of B into TiN were attributed to their densified microstructure with development of fine grain size and different phase combination. The reduction in grain size has also been supported by means of a Monte Carlo simulation. When B contents reached ∼42at.% or above, an amorphous-like nanocomposite of nc-TiN∕a-TiB2∕a-BN was formed. The effect of thin a-TiB2 layer in stabilizing nc-TiN structure is also elucidated and explained on the basis of structural and thermodynamic stability.

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