Abstract

ABSTRACTTypes of melter feed materials affect glass production rates. This study focuses on the effects of alumina sources on melting behavior of high-alumina high-level-waste melter feeds containing different alumina sources, namely, gibbsite, boehmite, and corundum. The heat flow from the glass melt to the cold cap, a floating layer of the reacting feed, is partially hindered by a foam layer at the bottom of the cold cap. Volume expansion tests and thermoanalytical methods revealed that a slow-melting feed with corundum foamed extensively, whereas a fast-melting feed with boehmite had a low reaction heat and produced less stable foam. The foam thickness, a critical factor for the rate of melting, estimated using the relationship between the heat conductivity and foam porosity was in reasonable agreement with experimental observation.

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