Effects of air-suction guide structures on the condensing zone of pneumatic compact spinning with perforated drum

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PurposeThe purpose of this study is to investigate the effects of air-suction slots geometry on the condensing zone of pneumatic compact spinning.Design/methodology/approachThis paper investigated the condensing zone of pneumatic compact spinning with perforated drum for different structures of air-inlet slot geometry with computational fluid dynamics. For this purpose, three air-suction guides with different air-slots were designed. To create the condensing zone for the numerical simulation, a suction insert and the perforated drum were also designed. Flow velocity components on the X, Y, and Z axes, static pressure distribution and the streamline diagram were used for comparative analysis. Designed air-suction guides were produced with a 3D printer and used for yarn production.FindingsNumerical simulation results showed that condensing effects were provided for all three types of air-suction guides and approaching air-slots on the suction guides resulted in greater flow components but may cause fluctuations. Experimental results also showed that actual flow velocity components (Z-axis) are effective on hairiness (H) properties of the yarn while assisting flow-velocity components are more effective on the evenness and tenacity properties of the yarn.Originality/valueThis paper presents the numerical flow field simulation of compact spinning for different structures of air-suction guides with detailed measurements. To know the effects of air-suction guides on the condensing zone may be helpful to improve yarn properties. In addition, a 3D printer was used for the production of designed parts.