Effects of Acid Leaching Post-Treatment Process on the Structural Stability of Pt-Based Intermetallic Catalysts for Fuel Cell Applications

Abstract

Accelerating the commercialization of polymer electrolyte membrane fuel cells (PEMFCs) requires urgent improvement of a catalyst for oxygen reduction reaction (ORR) that uses expensive precious metals. It is also important to consider the durability of the catalyst, which can affect its performance even after long-term use.In this study, we synthesized a platinum-cobalt (Pt-Co) catalyst with a platinum (Pt) shell and an intermetallic inner core through the acid-leaching post-treatment process. By introducing a transition metal, we greatly improved the ORR activity, while controlling the intermetallic and core-shell structure greatly improved the catalyst's structural stability and durability. We confirmed through X-ray diffraction (XRD) that the Pt-Co compound was aligned in an intermetallic structure, and that the structure was maintained even after the acid leaching post-treatment. In the half-cell test, L10-PtCo@Pt/C, exposed to 0.5 M sulfuric acid solution for 6 hours, exhibited a 3.9-fold increase in mass activity and a 3.3-fold increase in specific activity compared to commercial Pt/C. Additionally, the electrochemical active surface area (ECSA) of L10-PtCo@Pt/C remained stable even after 30,000 cycles, with an insignificant change of 8% or less, while commercial Pt/C decreased by 30% or more. Nevertheless, when acid treatment was applied for longer than this condition, the increase in performance and its retention were significantly reduced. This is due to the fact that with longer acid leaching times, the Pt shell of the catalyst becomes thicker, resulting in a limitation of the alloying effect of the internal intermetallic core.Our study proposes an optimal combination of Pt-Co intermetallic core and Pt shell through precise control of acid leaching post-treatment process. Pt-Co catalysts with well-aligned intermetallic core and the moderate thickness of Pt shell structure can offer a promising solution for improving the performance and durability of PEMFCs, thereby paving the way for their widespread commercialization.