Abstract

The flotation behavior of beryl and spodumene (typical silicate minerals) was studied at wet-grinding conditions with different grinding mediums, with dodecylamine or sodium oleate as the collector. The mechanism of potential influence of the grinding medium to the flotation behavior was investigated through measuring zeta potential of pure minerals, micro scanning by X-ray photoelectron spectroscopy (XPS), surface interaction simulation and etc. The test data suggested that, with dodecylamine as the collector and relatively lower pH, the recoveries of beryl and spodumene are higher with zircon balls as wet-grinding media than those with iron balls, while in the higher pH, the recovery difference became smaller. With sodium oleate as a collector, within the same pH environment, the recovery of beryl and spodumene under zircon ball wet-grinding is lower than those under iron wet-grinding. We observed formation of iron-hydroxyl complexes on the mineral surface after iron ball grinding, which are significant influence on the flotation behavior of silicate minerals. Furthermore, for iron wet-grinding, the iron adsorbed on the mineral surface increased the adsorption energy between laurylamine (cationic collector) and silicate minerals, which inhibited the interaction between collectors and minerals. On the other hand, the interaction energy between sodium oleate (anion collector) and silicate minerals was decreased, which promoted the interaction between collectors and minerals.

Highlights

  • Grinding is a sophisticated process composed of complex physical and chemical reactions.Theoretical studies and industrial practices indicate that the reactions that occur in the grinding process are directly related to mineral surface properties and pulp characteristics

  • The models of mineral crystal and flotation reagent molecule are established by Material Studio (MS) software, and the lattice parameters of mineral crystal are optimized by the generalized gradient approximation (GGA) method based on density functional theory (DFT) [20]

  • All flotation experiment errors are controlled within 3%

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Summary

Introduction

Grinding is a sophisticated process composed of complex physical and chemical reactions. Theoretical studies and industrial practices indicate that the reactions that occur in the grinding process are directly related to mineral surface properties and pulp characteristics. These were found to have effect in the mineral froth-flotation process [1,2,3]. The results showed that the rod mill particles had a lower critical surface tension and a smaller specific surface area The study by He [17], showed that the effect of the grinding medium on the flotation of sulfide minerals was better when grinding with ceramic medium than with iron medium. The mechanism of the effect of grinding media on the flotation of silicate minerals was uncovered by conducting X-ray photoelectron spectroscopy, deep molecular simulation and infrared spectroscopy

Raw Material
Experimental Procedure
Molecular Simulation Calculation
X-Ray Photoelectron Spectroscopy
Determination of Zeta Potential
Infrared Spectrum Analysis
Cationic Collectors System
Anionic Collector System
Effect of Grinding Factors of Potentiodynamic
Mineral Surface Elements Analysis
Mineral Surface Product Analysis under Iron Ball Grinding Environment
Adsorption Model of Reagent Molecules on Minerals
Adsorption Energy Calculation
Conclusions
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