Abstract

The purposes of this research are to prepare and investigate the characterization of 0.7MgO-xY2O3-(99.3-x)Al2O3 by varies x at 0.0, 2.0, 4.0, 6.0, 8.0 and 10.0 wt% (AMY). AMY samples were synthesized by solid state reaction under two different sintering methods conventional sintering method (NS) and two stage sintering method (TS). Ceramic samples were sintered by conventional sintering at 1600°C for 5 h and using two stage sintering with the first sintering temperature (T1) at 1600°C for 30 min and cooling down to the second sintering temperature (T2) at 1450°C for 10 h. The phase composition of the samples were characterized using XRD technique. XRD patterns from two method sintering revealed phase combination of Al2O3, MgAl2O4, MgO and Y2O3. It was found that it is not different XRD patterns from two method sintering. SEM micrographs form NM and TS showed that the shape of the ceramic grains were polyhedron and ellipsoid, while the grain sizes form NS were in the range of 0.91-1.00 μm and the grain sizes from TS were in the range of 0.34-0.48 μm. The samples from NS and TS is showed optimum mechanical properties by AMY with Y2O3 additions between 4-6 wt%.

Highlights

  • Alumina (Al2O3) ceramics have high hardness, good wear resistance and high temperature stability. Rao et al (2003) revealed that Al2O3 ceramics has been widely used for structural ceramics application similar results were reported recently (Rejab et al, 2014)

  • Ceramic material is made by high temperature sintering process from the raw powder and there is a close link between the microstructure mechanical properties of ceramic material

  • The reduction process of pore is the major process in ceramic material sintering densification process that revealed by Min et al (2014)

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Summary

Introduction

Alumina (Al2O3) ceramics have high hardness, good wear resistance and high temperature stability. Rao et al (2003) revealed that Al2O3 ceramics has been widely used for structural ceramics application similar results were reported recently (Rejab et al, 2014). The work by Azhar et al (2010) confirmed that small amounts of magnesia (≤0.70 wt.%), when added to zirconia-toughened alumina, enable it to a promising material for machining applications. Another group of dopants is represented by metal oxides, which strongly segregate at alumina-alumina interfaces, such as yttria and zirconia. Due to its limited solubility in alumina crystal lattice (~10 atomic ppm) yttrium segregates to α- Al2O3 surfaces and improves the creep resistance at high temperatures. This makes yttria a common dopant in many applications. The microstructure of Al2O3 can be controlled by two ways

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