Effect of Water-added-mass on Modal Behavior of Shaft-line of Large Hydroelectric Generator Unit

Abstract

The water-added-mass to a hydro turbine-shaft-line can significantly affect its modal behavior including the vibration modes and their natural frequencies. So it is of great significance to consider the effect of added water mass on the modal behavior of a hydro turbine to assure the safe and efficient operation of the hydro turbine-shaft-line system. In this investigation, the effect of water-added-mass on the shaft-line of one large prototype hydroelectric generator unit has been investigated in detail via the finite element tool. First, a CAD model of the shaft-line was created based on actual dimensions. Then a finite element model of the entire shaft-line was generated with high-quality hexahedral and tetrahedral cells. A first round of finite element simulation of the shaft-line in the air was performed without considering the effect of surrounding water, but the results were not realistic. On this basis, a finite element-based water-structure coupling simulation was carried out to analyze the effect of water-added-mass on the modal behavior of the shaft-line of the large hydroelectric generator unit. The result is more realistic to reality than that in the air. The results of this study show that when the water surrounding the turbine runner is added to the hydro-turbine shaft-line, it increases the overall mass of the shaft-line system, thereby reducing the natural frequencies of the system. The decrease in natural frequencies can cause the shaft-line to approach its critical speed during operation, vibrate at higher amplitudes than usual, and even lead to potential damage to the shaft-line system. According to the results calculated with the finite element water-structure coupling method, the countermeasures to improve the evaluation of the water-added-mass effect on the structural modal behavior of the shaft-line for the hydroelectric generator units have been provided. The conclusion can also apply to other hydraulic turbine and pump units.