Abstract

Injection-grout density is an important parameter when its additional weight leads to consolidated decorative plasters becoming damaged. This is especially evident in larger detached areas. In this study, thin-walled soda–lime–borosilicate glass microspheres were used as a density-reducing constituent in hydrated lime grout mixtures. The normal density grout composition—one volume part hydrated lime and three volume parts inert limestone filler with 0.5% of the polycarboxylate ether-based superplasticiser—was modified with partial substitution of the limestone filler with lightweight glass microspheres. The following volumetric proportions between limestone filler and glass microspheres were used: 100%:0%, 67%:33%, 50%:50%, 33%:67%, and 0%:100%. With the increase of the glass microspheres’ volume, the density of the grout is gradually reduced. Furthermore, there is a decrease in the stability and injectability of fresh grout. In its hardened state, the grout’s strength again reduces gradually, but there is no significant change in the grout’s water absorption and water-vapour resistance. The resistance of the grout to freezing–thawing and heating–cooling cycles using distilled water or salt solution is highly improved when the microspheres are present.

Highlights

  • Consolidation of detached plasters with historic value is an irreversible conservation treatment for re-establishing adhesion between delaminated decorative layers

  • The types of fillers used for such purpose are mineral materials with high porosity and water absorption, such as pumice, perlite and expanded glass or clay aggregate [2,3], and glass microspheres [4,5]

  • The objective of this study was to develop a low-density hydrated lime injection grout, possessing adequate properties in both its fresh and hardened state in order to be used for the consolidation of detached lime plasters with historical value

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Summary

Introduction

Consolidation of detached plasters with historic value is an irreversible conservation treatment for re-establishing adhesion between delaminated decorative layers. Requirements regarding the grouts’ hardened state are very often given in relation to the properties of detached historical plaster; they should exhibit similar dry porosity, water-vapour permeability, capillary water absorption, and mechanical strength. A high quantity of grout is used to re-establish adhesion between the delaminated layers; low density of the grout is a key property that must be prescribed to prevent the formation of new damage and/or falling of the plaster from wall or ceiling, during or after consolidation by grout injection. A composite filler—a mixture of pumice and glass microspheres—is used in conservation practice [6,7,8]

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