Abstract

Film cooling is commonly utilized in turbine blades to decrease the temperature of the air stream from the combustion chamber that contacts directly with the blades. The shape of a cylindrical hole (CH) with the geometrical variations at inlet and outlet ports was examined using the 3D Reynolds-averaged Navier–Stokes equations (RANS) with a shear stress transport (SST k − ω) turbulence model to study the effect of the two-head flared hole on film cooling effectiveness (FE) at high accuracy with a small y+ value. To assess the effect of the changes, each geometry of the hole was changed one after another while the other parameters were kept invariable at the test value (cylindrical hole). The numerical laterally averaged film cooling effectiveness (ηl) of the CH case was validated and compared to the experimental data. The simulation results with the two-head flared hole indicated that most of these shape changes increase the FE as compared to the CH case. In particular, the maximum spatially averaged film cooling effectiveness (ηs) with hole shape expanded along the flow direction at the outlet port reached 60.787% in comparison to the CH case.

Highlights

  • Nowadays, in the gas turbine industry, the engine combustion chamber operates at a very high capacity, creating a large amount of heat discharged into the turbine area

  • Lee and Kim [4] numerically optimized a cylindrical hole (CH) with the streamwise ejection angle and length and diameter of the hole (L/D) ratio using the SST turbulence model. ηs improved by 3.6% compared to the reference geometry

  • The results revealed that the film cooling effectiveness (FE) was higher than that of the CH case at all M

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Summary

Introduction

In the gas turbine industry, the engine combustion chamber operates at a very high capacity, creating a large amount of heat discharged into the turbine area. Gritsch et al [13] have carried out experimental research to assess the effect of fan-shaped hole variations on thermal efficiency. Among these parameters, most hole shapes only make a weak influence on FE. The results found that the FE increased significantly with the fan-shaped holes around the leading edge and up to 40% coolant mass flow was saved as compared to those of the CH case. Kim et al [20] numerically analyzed the effect of converged-inlet hole shapes with the injection angle of coolant flow, streamwise and expanded angles in streamwise and pitchwise directions, and L/D. Aerospace 2021, 8, 128 Aerospace 2021, 8, x performance function was averaged over a surface with a width of 4D and streamwise length of 21D

Numerical Method
Expansion in Front of the Inlet Hole
Findings
Expansion in Front of the Exit Hole
Full Text
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