Effect of Two Graphene Coatings on the Friction and Wear of Sliding Electrical Contact Interface

Abstract

Two kinds of graphene coatings are obtained by the graphene drop-coating drying method (DCDM) and the coating graphene conductive adhesive (CGCA). The effects of these two kinds of graphene coatings on the friction, wear, and voltage signals of the electrical contact interface are explored. The test results show that the presence of the graphene coating can effectively reduce the friction coefficient and friction force, and the graphene coating prepared by the DCDM possesses the best ability in reducing the friction coefficient. Although the presence of the graphene coating will lead to the increase in interface contact voltage at the initial stage, the voltage signal gradually becomes stable with the progress of friction and wear, suggesting that the graphene coating will not affect the stability of sliding electrical contact. Wear analysis results show that the graphene coating prepared by the DCDM has a good anti-wear effect, and the graphene particles in the abrasion area play the role of solid lubrication. Finite element analysis results show that the graphene coating will generate thermal expansion when electric current is applied, accordingly avoid the direct contact between the metal substrate, and, thus, reduce the interface friction and alleviate the wear degree of interface. However, the normal force fluctuation of the interface may increase.