Abstract
An experimental study of the effect of single crystal diamond tool edge geometry on the resulting cutting and thrust forces and specific energy in the ultraprecision orthogonal flycutting of Te-Cu was made. The effects of both the nominal rake angle and tool edge profile were investigated over uncut chip thicknesses from 20μm down to 10 nm. Characterization of the tool edge was performed with the use of atomic force microscopy. Both the nominal rake angle and tool edge profile were found to have significant effects on he resulting forces and energies.
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