Effect of Ti microalloying and laser remelting on the microstructure and mechanical properties of laser powder bed fusion Al–12Si alloy

Abstract

This study explores the impact of micron-Ti microalloying and laser remelting on the microstructure and mechanical properties of laser powder bed fusion (LPBF) Al–12Si alloy, analyzing the underlying reasons. The findings show that the tensile strength and elongation at 300 °C (184 ± 13 MPa and 7.4 ± 1.4 %) are on par with other LPBF heat-resistant Al alloys, such as near-eutectic Al–Ce and Al–Ni. Introducing micron Ti (1 wt%) to AlSi12 effectively eliminates the α-Al <100> texture and refines the grain structure, thanks to the strong nucleation effect from the formed D022-(Al, Si)3Ti, leading to enhanced tensile strength in both as-built and heat-treated (300 °C for 2 h) samples, while maintaining ductility within the typical range for LPBF near-eutectic Al–Si alloys. Laser remelting further decreases the presence of unmelted Ti powder in AlSi12Ti and encourages the formation of D022-(Al, Si)3Ti, offering insights into LPBF Al alloy composition design through promoting the melt of the modified powder and improving material homogeneity, especially for incorporating micron powders with high melting points. Additionally, the superior mid-high temperature properties (300 °C) of AlSi12+1 wt% micron-Ti contribute to expanding the database of LPBF Al alloys.