Effect of the impact energy on the chemical homogeneity of a (Ti,Ta,Nb)(C,N) solid solution obtained via a mechanically induced self-sustaining reaction

Abstract

Abstract A titanium-tantalum-niobium carbonitride solid solution, (Ti,Ta,Nb)(C,N), was synthesised in a planetary mill via a mechanochemical process that involves a mechanically induced self-sustaining reaction (MSR) from stoichiometric Ti/Ta/Nb/C mixtures that are milled under a nitrogen atmosphere. The influence of the spinning rate of the planetary mill, which determines the impact energy of the milling process, on the ignition time (t ig ) of the MSR process as well as the chemical homogeneity of the final product was analysed. The results indicated that the dependence of t ig on the spinning rate followed a potential function with a potential factor of 4.85, implying a remarkable reduction in the milling time required to induce the self-sustaining reaction at increasing spinning rates (i.e., from 4200 min at 200 rpm to 15 min at 800 rpm). However, the chemical and structural characterisation of the obtained products at ignition without any extra milling treatment indicated that a single solid solution phase was only obtained at the lowest spinning rates (i.e., less than 300 rpm). At increasing rates, the relative amount of the intended solid solution phase continuously decreased, and new undesirable secondary phases were formed. Despite the long milling times required for the milling experiments that were performed at the slowest spinning rates, iron contamination from the milling media was negligible due to the low intensity milling regime.