Abstract

This work presents a detailed investigation conducted into the relationships between wheel polygonal wear and wheel/rail noise, and the interior noise of high-speed trains through extensive experiments and numerical simulations. The field experiments include roundness measurement and characteristics analysis of the high-speed wheels in service, and analysis on the effect of re-profiling on the interior noise of the high-speed coach. The experimental analysis shows that wheel polygonal wear has a great impact on wheel/rail noise and interior noise. In the numerical simulation, the model of high-speed wheel/rail noise caused by the uneven wheel wear is developed by means of the high-speed wheel-track noise software (HWTNS). The calculation model of the interior noise of a high-speed coach is developed based on the hybrid of the finite element method and the statistic energy analysis (FE-SEA). The numerical simulation analyses the effect of the polygonal wear characteristics, such as roughness level, polygon order (or wavelength), and polygon phase, on wheel/rail noise and interior noise of a high-speed coach. The numerical results show that different polygon order with nearly the same roughness levels can cause different wheel/rail noises and interior noises. The polygon with a higher roughness level can cause a larger wheel/rail noise and a larger interior noise. The combination of different polygon phases can make a different wheel circle diameter difference due to wear, but its effect on the interior noise level is not great. This study can provide a basis for improving the criteria for high-speed wheel re-profiling of China’s high-speed trains.

Highlights

  • Wheel polygonalization is one type of irregular wear of railway wheels

  • We examine different wheel/rail noise sources due to different wheel polygon characteristics

  • Because noise peaks are mainly due to wheel polygon peaks, and to avoid some critical polygon order (Table 2), the 15th, the 19th, the 24th, and the 30th order polygons are selected in calculating the effect of them on wheel/rail noise and interior noise using the models described in the Sections 3 and 4

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Summary

Introduction

Wheel polygonalization is one type of irregular wear of railway wheels. Until recently it seemed that wheel polygonalization leads to a major problem of. While there is a lot of research on the effect of wheel polygonal wear on the dynamic behavior of the vehicle/track, there are few studies on its noise problems, especially of high-speed trains. The few studies on the noise problem related to wheel polygonal wear are mainly divided into two categories: (1) for the wheel polygonal wear problem, because it is very complex and has not been completely solved, researchers focus on the vehicle/track system dynamics to study its mechanism. This work presents a detailed investigation through extensive experiments and numerical simulations

Test overview
Characteristics of wheel diameter difference and polygon
Effect of re-profiling on vehicle noise and vibration
Characteristics of two wheels with the same diameter difference
Prediction model of interior noise of coach
Theory of the hybrid FE-SEA
Interior noise simulation model of the coach end
Characteristics of wheel polygon
Effect of different order of wheel polygon on noise
Effect of different roughness levels of wheel polygon on noise
Effect of different phases of wheel polygon on noise
Conclusions
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