Abstract

In order to study the dynamic recrystallization (DRX) behavior of as-extruded 42CrMo high-strength steel, a series of isothermal upsetting experiments were carried out in a temperature range of 1123~1348 K and a strain rate range of 0.01~10 s-1 on Gleeble 1500. It was found that DRX softening is more recognizable at higher temperatures and lower strain rates, and stress level increases with increasing strain rate and decreasing deformation temperature. The types of flow stress evolution were distinguished by the following three characteristics: WH followed by DRX, WH followed by DRV, and WH followed by no dynamic softening. At a fixed temperature, the average grain size refined by DRX linearly decreases with increasing strain rate in log scale. At a fixed strain rate, the average grain size remains almost constant below 1273 K, while it rapidly increases above 1273 K. At a larger strain rate, data set of grain sizes has a smaller standard deviation to the average size value, and data have tightly grouped. This indicates that as strain rate increases, the microstructure becomes more and more uniform. The relationships between the average grain size and Zener-Hollomon parameter were nonlinearly fitted by the equation D A = 319.81202 - 13.6114 lnZ + 0.15322 (lnZ)². The results from this equation show that the average grain size decreases with increasing Zener-Hollomon parameter. On the plot of D A versus lnZ, the regions corresponding to DRV (lnZ 37.8) and DRX (lnZ 37.8) were clarified clearly.

Highlights

  • 42CrMo (American grade: AISI 4140) is one of the representative medium carbon and low alloy steel

  • The types of flow stress evolution were distinguished by the following three characteristics: WH followed by DRX, WH followed by dynamic recovery (DRV), and WH followed by no dynamic softening

  • The results show that the average grain size of the deformed 42CrMo steel increases with temperature and decreases with strain rate

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Summary

Introduction

Lin et al.[4] established the flow stress constitutive equations of 42CrMo steel describing the relationships of flow stress, strain rate and temperature. Lin et al.[8] investigated the effects of processing parameters including strain rate, temperature and deformation degree on the microstructures of 42CrMo steel. Kim and Yoo[9] established the quantitative relationships between flow stress and the volume fraction of dynamic recrystallization (DRX) as a function of processing variables such as strain rate, temperature and strain for 42CrMo steel, by means of torsion tests. Quan et al.[10] investigated the relationships between processing variables and DRX volume fraction for 42CrMo steel, and the evolutions of DRX volume was described by the modified Avrami type equation. On the plot of DA versus lnZ, the regions corresponding to DRV (lnZ 37.8) and DRX (lnZ 37.8) were clarified

Materials and Experimental Methods
Characteristics of softening flow behavior coupling with DRX
Microstructure observation
Effect of temperatures and strain rates on average grain size
Modeling of grain size evolution
Conclusions
Full Text
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