Abstract
Extreme high-speed laser cladding (EHLA) was used to develop a pore- and crack-free TiC/IN625 coating. The surface roughness of EHLA could be as low as 6.004 µm. A more uniform dendrite size and composition distribution was obtained by EHLA. The mass gain of EHLA was 57.5% lower than that of the conventional laser cladding sample after hot corrosion in a mixed salt of 75%Na2SO4 + 25% NaCl at 900 ℃ for 60 h. High hot corrosion resistance of EHLA was mainly attributed to the lower surface roughness, smaller dendrite size, smaller grain size, and higher amount of low-angle grain boundaries.
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