Effect of Surface Microparameters on Contact Temperature of Sliding Electrical Contact

Abstract

Sliding friction pair composed of contact wire and pantograph slide is the key component of train current collection system. Contact temperature is one of the important factors affecting the current-carrying and wear performance of the friction pair. In this article, sliding electrical contact experiments under different experimental conditions were conducted. Based on the measured contour curve of the slide surface, two fractal parameters of the slide surface were calculated by using the structure function method. And the effect of contact current, contact pressure, and sliding speed on the fractal parameters was discussed. A temperature field simulation model of sliding electrical contact considering two rough contact surfaces was established with COMSOL Multiphysics software. The effect of surface roughness and fractal parameters on contact temperature was analyzed by simulation. When other simulation parameters keep constant, the contact temperature first drops and then rises as the average roughness height of the contact surface increases. The average roughness slope of the contact surface has little effect on the contact temperature under high speed and strong current conditions. The contact temperature continuously decreases with the increase of fractal dimension or the decrease of fractal roughness. The conclusions can be used as a basis for further research on the contact temperature characteristics of the friction pair to improve its electrical contact performance.