Effect of sulfur content on the microstructure and toughness of simulated Heat-Affected zone in Ti-Killed steels

Abstract

Four Ti-killed steels were made to study the specific influence of sulfur on the inclusion, microstructure, and toughness of a simulated heat-affected zone (HAZ). The HAZ toughness was mainly determined by the volume fraction of intragranular acicular ferrite (IAF) which was closely related to the supercooling required to initiate austenite to ferrite transformation. The extent of supercooling was strongly influenced by the composition of grain boundary and inclusions. Sulfur addition up to 102 ppm caused a segregation of sulfur to the grain boundaries and a change of inclusion phase from predominantly Ti-oxides to Ti-oxysulphides and MnS. This behavior, in turn, suppressed the formation of polygonal ferrite and promoted the formation of IAF. Further addition of sulfur elevated transformation temperature and promoted the formation of polygonal ferrite due to the refinement of grain size and the increase of grain boundary associated inclusions. A methodology was proposed to evaluate the intragranular nucleation potential of inclusions, and the results showed that Ti-oxysulphides possessed better nucleation potential for IAF than Ti-oxides and MnS. With the lowest transformation temperature and most effective nuclei, the best HAZ toughness can be obtained at sulfur content of 102 ppm due to the achievement of the maximum volume fraction of IAF.