Abstract

Abstract Lotus-type porous copper was fabricated by unidirectional solidification, and compressive experiments were subsequently conducted in the strain rate range of 10−3–2400 s−1 with the compressive direction parallel to the pores. A GLEEBLE-1500 thermal-mechanical simulation system and a split Hopkinson pressure bar (SHPB) were used to investigate the effect of strain rate on the compressive deformation behaviors of lotus-type porous copper. The influence mechanism of strain rate was also analyzed by the strain-controlling method and by high-speed photography. The results indicated that the stress-strain curves of lotus-typed porous copper consist of a linear elastic stage, a plateau stage, and a densification stage at various strain rates. At low strain rate (< 1.0 s−1), the strain rate had little influence on the stress-strain curves; but when the strain rate exceeded 1.0 s−1, it was observed to strongly affect the plateau stage, showing obvious strain-rate-hardening characteristics. Strain rate also influenced the densification initial strain. The densification initial strain at high strain rate was less than that at low strain rate. No visible inhomogeneous deformation caused by shockwaves was observed in lotus-type porous copper during high-strain-rate deformation. However, at high strain rate, the bending deformation characteristics of the pore walls obviously differed from those at low strain rate, which was the main mechanism by which the plateau stress exhibited strain-rate sensitivity when the strain rate exceeded a certain value and exhibited less densification initial strain at high strain rate.

Highlights

  • Porous metals are novel engineering materials with lower density, larger deformation under constant compression stress, larger surface area, and good permeability compared with their dense counterpart metals

  • We have investigated the mechanical properties of lotus-type porous copper under quasi-static compressive deformation at a strain rate less than 10–1 s–1 and observed no obvious strain-rate sensitivity [17−18]

  • When the strain rate exceeds 10–1, the influence increased, which means that the strain rate sensitivity was enhanced with the increase in strain rate

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Summary

Introduction

Porous metals are novel engineering materials with lower density, larger deformation under constant compression stress, larger surface area, and good permeability compared with their dense counterpart metals. Compared with foam metal, which has a spherical or subsphaeroidal porous structure, lotus-type porous metal has long cylindrical pores regularly arrayed along a special direction and exhibits excellent mechanical properties, such as no obvious stress concentration, a high tensile/compressive strength, and a high stress platform. The mechanical characteristics of porous materials at various strain rates are important reference information for the materials selection and structure design of energy-absorption and security/protection parts. We have investigated the mechanical properties of lotus-type porous copper under quasi-static compressive deformation at a strain rate less than 10–1 s–1 and observed no obvious strain-rate sensitivity [17−18]. The compressive deformation behaviors of lotus-type porous copper were investigated over a wide strain-rate range of 10–3 to 2400 s–1 to explore the effect of the strain rate on the deformation behaviors and its mechanism

Experimental materials
Experimental methods
Effect of strain rate on the compressive stress–strain curves
Compressive deformation mechanism
Conclusions
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