Abstract

Severe plastic deformation techniques, such as high-pressure torsion (HPT), have been increasingly applied on powder materials to consolidate bulk nanostructured materials. In this context, the aim of the present study is to compare the plastic deformation characteristics during HPT of two distinct Mg-based powder precursors: (i) atomized micro-sized powder and (ii) condensed and passivated nanopowder. Dynamic recrystallization could take place during HPT consolidation of the atomized powder particles while the oxide pinning of the grain boundaries restricted it for the condensed powder. Consequently, there have been substantial differences in the development of the microstructure, texture, local strain heterogeneities, and hardness in the two types of consolidated products. Different types of local strain heterogeneities were also revealed in the consolidated products. The associated diversity in microstructure within the same consolidated product has been demonstrated to have an effect on the hydrogen activation kinetics to form hydrides for these Mg-based materials that could be suitable for solid state H-storage applications.

Highlights

  • Severe plastic deformation (SPD) techniques are well known for their effective potential to produce ultrafine-grained/nanocrystalline bulk materials with enhanced mechanical and functional properties for a large variety of metal systems [1,2]

  • Substantial shear strain localization at the middle thickness of the high-pressure torsion (HPT) disks was noticed while processing bulk Mg sample through quasi-constrained HPT conditions [32]. In this context, motivated by the potential advantages of SPD powder consolidation, and by the difficulties associated with the conventional processing of Mg-based materials, the present study focuses on HPT consolidation of two kinds of Mg powder precursors: atomized micro-sized powder produced by gas atomization and condensed ultrafine powder obtained by arc-plasma condensation

  • The aim of the present study was to compare the plastic deformation characteristics of 3 mm thick disc obtained by high-pressure torsion (HPT) of two distinct powder precursors: (i) atomized micro-sized Mg (10–70 μm) powder particles containing 2–5 μm grains to consolidate into the so-called micro-HPT disk and (ii) condensed nano-sized Mg (50–800 nm) single grain powder particles that were subsequently passivated to consolidate into the so-called nano-HPT Mg/MgO disk

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Summary

Introduction

Severe plastic deformation (SPD) techniques are well known for their effective potential to produce ultrafine-grained/nanocrystalline bulk materials with enhanced mechanical and functional properties for a large variety of metal systems [1,2]. It is only recently that they have been employed for powder consolidation, because of their ability to fabricate bulk nanostructured materials and for their capability of low-temperature solid-state densification under large shear strains [3,4,5]. Among the existing SPD processes, high-pressure torsion (HPT) [6] is an effective process for powder consolidation due to its unique working principle: simple shear deformation of individual particles by introducing extremely large amount of shear strains under high hydrostatic pressures. A significant amount of research involving HPT assisted powder consolidation has been conducted on a wide range of material systems such as metallic materials [7,8,9,10], metal-matrix composites [11,12,13,14,15], etc.

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