Effect of Strain Ageing on Mechanical Properties of Pipeline Girth Welds

Abstract

Pipeline girth welds for on-shore and off-shore pipelines use a variety of arc welding processes. The trend towards strain based designs for line pipe installation and the effect of coatings for off-shore pipelines have resulted in evaluation and testing of pipe material subjected to strain ageing. However, very little work has been done to systematically study the effect on ferritic weld metal. This work details some initial work done on evaluating the effect of strain ageing on ferritic weld metal deposited with a 1.2 mm diameter flux cored wire under 75% Ar −25% CO2 shielding gas. Pipeline girth welds were welded on API Grade X-70 pipe and tested to get all weld metal tensile and Charpy V-Notch properties. The weld metal strength overmatched the base material by 7–9%. The ductile to brittle transition temperature for the weld metal was −40°C. The effect of strain ageing on weld metal properties was evaluated. All weld metal tensile samples were subjected to varying levels of pre-strain and ageing treatments to evaluate the effect on yield strength and post-yield behavior. An increase in yield strength after straining and ageing as well as the re-appearance of yield point is observed. Increase in pre-strain decreases elongation. Increase in ageing temperature delays the appearance of dynamic strain ageing. The activation energy for the increase in strength after strain ageing has been measured by assuming a diffusion controlled mechanism. Charpy V-Notch samples were taken to generate transition curves of weld metal after strain ageing and compared to the as-welded condition.