Abstract

The effects of specimen thickness on fatigue crack growth rate (FCGR) and acoustic emission (AE) behaviors of Q345 steel were investigated. The four-point bending fatigue tests were carried out with AE monitoring simultaneously. Based on the thickness effect analysis, fatigue behavior studies, and AE investigations, the effects of specimen thickness on AE signal and AE source mechanisms during fatigue crack propagation were proposed. The results show that as specimen thickness increased, the FCGR was accelerated slightly, while the AE count rate was increased significantly, suggesting that AE signal was more sensitive to the changes in thickness. By analyzing the AE signals at the new plastic yielding area and the crack tip micro-fracture process, AE source mechanisms were explained. These results suggest that the effects of thickness must be considered to obtain a more accurate estimation of fatigue crack propagation through AE technique.

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