Effect of solid solution heat treatment duration on microstructure evolution and the high temperature and low stress creep properties of a low-cost fourth-generation single crystal superalloy

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Low-cost Ni-based single crystal superalloy with high performance attracted much attention to the researchers in recent years. A Ru-free low-cost fourth-generation single crystal superalloy was designed in this study, which was rarely reported previously. This study mainly focused on the effect of solid solution heat treatment duration on the microstructure evolution and high temperature and low stress creep properties on the experimental superalloy. By the metallographic method, it was revealed that the dendritic segregation was gradually eliminated with the increasing solid solution heat treatment duration. Segregation of Al and Ta were well homogenized as well as W. Segregation of Re could still be observed after 32 h solid solution heat treatment. Quantity and fraction of pores increased, which has a significant influence on the creep properties. Compositional variation between dendritic and inter-dendritic region was the main factor that caused the qualitative difference in the size and volume fraction of the γ' phase. Gap of the γ' size and volume fraction between dendritic cores and inter-dendritic region after solid solution heat treatment became minor. Homogeneous dislocation networks formed during the creep test and the ruptured dislocation networks of the specimen subjected to 32 h solid solution heat treatment were found. In the tertiary stage of the creep test, the primary creep deformation mechanism is the super-dislocations with Burgers vector of a 〈010〉 shearing the rafted γ' phases. The specimen subjected to 16 h solid solution heat treatment has the optimal creep performance, followed by those subjected to 32 h and 8 h, respectively.