Effect of small compositional changes on marine immersion corrosion of low alloy steels

Abstract

Small changes in the composition of mild and low alloy steels can effect their immersion corrosion behaviour. A number of comprehensive test programs for coupons immersed at different locations and recovered at different times have been reported. Comparison between them has also been attempted with modest success as well as leaving some apparent inconsistencies in the effect of some alloying elements. In this paper, a new comparative analysis of previously reported observations is reported. It employs a recently reported multi-phase phenomenological corrosion–time model, with different corrosion phases governing corrosion behaviour. Each phase is a function of time. The analysis shows that metal composition can influence the first, kinetically controlled corrosion phase and also the long-term anaerobic corrosion phases. However, during the phase controlled by oxygen diffusion through the corrosion product, metal composition is largely irrelevant, in agreement with theoretical predictions. It is shown that the several observations in the literature about the effect of particular alloys can be reconciled, including apparently conflicting observations about the effect of chromium content.