Abstract
ABSTRACT As a by-product of the coal industry, the effective use of coal gangue presents significant implications for environmental protection and sustainable development upon effective utilization. Given the rich content of silicon and aluminum in coal gangue, this study converts it into a precursor for ceramic binders used in grinding wheels through the geopolymerization reaction process. Ceramic binders of the SiO2-B2O3-Al2O3-RO-R2O system were prepared at sintering temperatures ranging from 590 to 740°C, and the performance of each sample was tested. The research found that the flexural strength of the ceramic binder reached a peak of 31 MPa when sintered at 690°C. Additionally, the hardness was observed to be the highest at a sintering temperature of 640°C, reaching 211.8 hV. It was observed that as the sintering temperature rose, wettability tended to decrease. Using techniques including XRD, SEM, and EDS, the effect of sintering temperature on the microstructure and phase transformation of the material was analyzed, and these changes determined the properties of the material. This study not only confirmed the potential value of coal gangue in the abrasive tools industry but also opened up new strategies and technical solutions for the field of solid waste resource utilization.
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