Abstract

The copper powder and graphite powder were used as raw materials to fabricate the graphite-copper composite by low temperature cold pressure powder metallurgy sintering method. The powders were mixed by ultrasonic dispersion and mechanical ball grinding process. The effects of sintering insulation time on the properties and microstructure of graphite-copper composite were investigated. The result showed that the distribution of graphite on the copper matrix was uniformly and formed a good interface by using the ultrasonic dispersion and mechanical ball grinding process. When the sintering insulation time was raised from 3 hours to18 hours, the friction coefficient and wear rate were decreased in the initial stage (from 3 hours to 12 hours) meanwhile the Vickers hardness (HV0.5) reached its maximum value 61.9HV when the sintering insulation time was 12 hours. The SEM (scanning electron microscope) images indicated that the increased sintering insulation time was helpful to distribute the graphite phased in composite relatively homogeneous with the sintering insulation time within 12 hours. However, the properties of graphite-copper composite also showed a downward or stable trend with the sintering Insulation time increasing from 12 hours to 18 hours.

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