Abstract
Effect of reclaimed bauxite on andalusite-based refractory castables for tundish applications
Highlights
Alumina-based refractories can be classified into low-alumina, containing less than 50% Al2O3, and high-alumina or bauxite, containing between 50 and 90% Al2O3
The results show that the standard flow behaviour, open porosity, and bulk density of samples containing up to 22 mass% reclaimed bauxite were comparable to those of the reference castable
The study provides a pragmatic approach to the recycling of reclaimed bauxite bricks from the electric arc furnace (EAF) roof
Summary
Alumina-based refractories can be classified into low-alumina, containing less than 50% Al2O3, and high-alumina or bauxite, containing between 50 and 90% Al2O3. The thermochemical and thermomechanical properties of bauxite-based refractories rely principally on the conversion of the contained silica and alumina to the highly stable corundum (α-Al2O3) and mullite (3Al2O3· 2SiO2) phases (Rebouillat and Rigaud, 2002; Hill and Sehnke, 2006; Garbers-Craig, 2008; Frulli, 2016). These minerals yield a mixture of silica (SiO2) glass phase and mullite (3Al2O3· 2SiO2 or Al2O3· SiO2) when heated in air in the temperatures range 1100–1480oC (Equation [1]) (Rebouillat and Rigaud, 2002; Garbers-Craig, 2008; Abou-Sekkina et al, 2011; Frulli, 2016)
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