Abstract

The effect of age hardening treatment on microstructure, tensile properties, and corrosion behavior of additively manufactured A20X alloy was investigated. Three single-step aging temperatures (150 °C, 175 °C, and 200 °C) and one double-step aging temperature (pre-aging at 165 °C followed by aging at 185 °C) along with varying heat treatment durations ranging from 30 min to 144 h, were studied systematically. Microstructural characterizations revealed that the co-existence of coherent/semi-coherent (Ω, θ′) and incoherent precipitates (θ) resulted in the maximum hardening effect (up to 30 % higher microhardness). This improved the yield strength at room and 150 °C by 33.4 % and 22.6 %, respectively. Double aging delivered the best combination of microstructure with fine grains and optimal precipitate assembly in a short duration (12–16 h). The heat-treated LPBF A20X showed higher ductility and similar mechanical properties compared to the cast A20X. However, optimal precipitate characteristics reduced the corrosion potential by 13–16 % due to a higher galvanic reaction. The highest corrosion potential (−0.622 V) was achieved in the solutionized state.

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