Effect of Polymer-Substrate Interactions on the Surface Morphology of Polymer Blend Thin Films: Comparison between Simulation and Experiment

Abstract

Microphase and macrophase separation phenomena can simultaneously appear in ABA/C copolymer blend systems due to the immiscibility among monomers A, B, and C. In this work, the surface morphologies and compositions of ABA/C blend thin films confined between two walls, which were used to mimic SEBS/PMMA films, have been simulated by a lattice Monte Carlo (MC) method. The effect of the polymer-wall interaction on the surface morphologies and compositions of thin films was investigated as a function of blend composition and film thickness. It is shown that the simulated surface morphologies of thin films resulting from the macrophase separation between copolymer ABA and homopolymer C and the microphase separation between block A and block B in ABA copolymer are similar to the experimental surface morphology of SEBS/PMMA polymer blend films observed by atomic force microscope (AFM). The effect of substrate on the surface morphologies by MC simulation is qualitatively consistent with the experimental results. The composition profiles of thin films are given to characterize the micro- and macrophase separation in thin films. It is indicated that the surface energy of the substrate (substrate/air) plays a crucial role on the surface composition. For a fixed surface, the adsorptions of polymer on the substrate and film thickness are also important.