Effect of plastic deformation and strain history on X-ray elastic constants

Abstract

The use of X‐ray diffraction to measure residual stress in a crystalline material is well known. This method is currently being reapplied to the surface measurement of in situ stresses during biaxial straining of sheet metal specimens. This leads to questions of precision and calibration of the method through plastic deformation. Little is known of the change, with plastic work, in the X‐ray elastic constants (XECs) that are required by the technique for stress measurement. Experiments to determine the formability of various materials using this stress measurement technique in conjunction with a typical Marciniak test (with the Raghavan variation of specimen shapes) have been performed assuming a constant value for XECs. New results of calibration experiments are presented which admit the possibility of variation of the XECs with plastic strain history and initial texture of the material. Adjustment of the data from the previously performed formability experiments is shown. Additionally, various phenomena are captured including initial yielding, change of XECs with plastic strain level (both with uniaxial and biaxial strain histories), and some of the effects of texture on the technique. This technique has potential application in verification of the assumptions made during other standard testing methods (in‐plane biaxial specimen geometries and bulge testing), verifying stress predictions from finite element analyses (i.e. benchmarking experiments such as BM3), analysis of stress states in localized deformation (yield point effects), and tracking of the effect of prestraining on material formability through the process of multistage forming.