Abstract

An experimental investigation has been conducted with respect to the influence of permanent magnet stirring (PMS) under different rotation speeds (ω=60, 120 and 150r/min) and center magnetic flux densities (B=757 and 1080Gs) on the solidification of Sn-20wt%Pb alloy. The magnetic field was generated by a pair of arc-shaped NdFeB permanent magnets with a gap that could be adjusted to obtain the required magnetic flux density. The effects of different values of ω and B were investigated by analyzing the driven flow intensity, surface and internal quality, macrostructure, microstructure and tensile properties. It was observed that with increasing ω and B there was significant improvement in the flow intensity of the liquid, surface pinholes, grain refinement and tensile properties. The results obtained have important implications for industrial metal casting processes.

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