Abstract

In this paper, Friction Stir Processing (FSP) is used to produce a homogenous AZ31/SiC Metal Matrix Composite (MMC). The product could be used in industries such as aerospace, which needs materials with a high strength to weight ratio. AZ31B magnesium alloy plates and about 5 vol % SiC powder are selected as matrix and reinforcement particles, respectively. The effect of the number of FSP passes, the rotational and traverse speed on the particle distribution and the matrix microstructure of MMC are investigated. Optical microscopy is used to observe both particle distribution and matrix microstructure. The results show that a perfect particle distribution with no defect can be achieved at very low rotational and transverse speeds which are 300 rpm and 15mm/min. Moreover, the number of passes significantly improves the particle distribution. The mean grain size decreases from 9.5 μm to 1.95μm for a 4-pass MMC.

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