Abstract

Chiba tofu is a new type of vegetarian food prepared with soy protein isolate (SPI). According to factory feedback, the SPI stored in the factory storeroom in summer undergoes reactive oxidation, which changes the structure of SPI and further affects the quality of Chiba tofu. Consequently, the main objective of this study was to prepare Chiba tofu with SPI with different storage periods and evaluate the effect of different degrees of oxidation on structural characteristics of SPI and rheology, texture, microstructure and sensory properties of Chiba tofu. The carbonyl content and turbidity of SPI significantly increased, and the contents of free sulfhydryl (SH) and disulfide bond (S-S) simultaneously decreased with storage time. The oxidation changes the SPI conformation, leading to a transition of α-helix and β-turn to β-sheet and random coil during the storage periods. In the SDS–PAGE analysis, oxidation promoted the SPI molecules crosslinked and aggregated, which affected the quality of Chiba tofu. In short storage periods (0–12 days), SPI was relatively moderately oxidized when the carbonyl content was between 4.14 and 6.87 mmol/g. The storage and loss modulus of Chiba tofu both increased, the network was compact, and the hardness and springiness of Chiba tofu showed an increasing trend. Moreover, in longer storage periods (12–30 days), the SPI was relatively severely oxidized when the carbonyl content was between 7.24 and 9.14 mmol/g, which had an adverse effect on Chiba tofu rheological and texture properties, microstructure, and sensory properties. In sensory evaluation, Chiba tofu stored 12 days had the highest overall quality score than that stored on other days. This study is expected to provide an argument for the better industrial production of Chiba tofu.

Highlights

  • Soybeans are a kind of important legume that can be used to produce several soy products, including soy sauce, natto, tofu and fermented bean curd [1]

  • Chiba tofu stored 12 days had the highest overall quality score than that stored on other days

  • It is a kind of soy protein isolate (SPI) gel, which involves cold gel formation induced by microbial transglutaminase (MTGase), and the addition of starch and salt

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Summary

Introduction

Soybeans are a kind of important legume that can be used to produce several soy products, including soy sauce, natto, tofu and fermented bean curd [1]. The traditional tofu production process includes coagulating soymilk with calcium sulfate, magnesium chloride, or glucono δ-lactone (GDL), and molding and pressing [3], which involves thermally induced gelation. The traditional tofu has weak gel strength, presumable due to denaturation of soybean protein under high-temperature, extensive crushing and shearing forces [3]. Chiba tofu is a new type of emergent vegetarian food. It is a kind of SPI gel, which involves cold gel formation induced by microbial transglutaminase (MTGase), and the addition of starch and salt

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