Effect of number of ECAP passes on structure and mechanical properties of Al–Ca–Mn–Fe alloy

Abstract

The effect of number of equal-channel angular pressing (ECAP) passes on the structure and mechanical properties of the as-cast 4% Ca–1.3% Fe–0.8% Mn–0.1% Zr–0.1% Sc Al alloy is studied. ECAP was carried out at room temperature, through BC path using an angle between the channels of 110°. The number of ECAP passes was N = 2, 3, and 4. The as-cast alloy consisted of the solid solution dendrites (Al) and the [(Al) + Al10CaFe2 + Al4Ca] eutectic, as well as of a small fraction of the Al6(Fe, Mn) particles. As a result of ECAP, the dendrites are elongated approximately at an angle of 30° relative to the direction of ECAP. After two passes of ECAP, the dislocation density increased, but with an increase in the number of passes, the dislocation density slightly decreased as a result of the rearrangement of the dislocation structure; besides calcium segregated from the eutectic. After ECAP, a significant hardening of the alloy was observed. The highest strength observed after two passes (the ultimate tensile strength of the as-cast alloy was 130 MPa, and after the second pass it was 305 MPa), and the lowest one was after four passes (the ultimate strength was 219 MPa). The relative elongation of the ECAP-processed samples did not depend on the number of passes and it was about 1%.