Abstract
The first-principles method based on density functional theory was used to analyze the impurity formation energies, energy bands, density of states, electron overlap population and elastic modulus of SnO2, SnO2–Ni, SnO2–N and SnO2–Ni–N. SnO2 powders with different additives were prepared by the sol-gel method, and then X-ray diffraction experiments and wettability experiments were carried out. The powder metallurgy method was used to prepare AgSnO2 contacts with different additives. The simulation experiments on hardness, electrical conductivity and electrical contact were carried out. The simulation results show that the conductivity of Ni–N co-doped SnO2 is best, and more impurity levels are introduced into the forbidden band, thereby increasing the carrier concentration, reducing the band gap, and improving the conductivity. The experimental results show that Ni, N doping does not change the structure of SnO2, so doped SnO2 still belongs to the tetragonal system. Ni–N co-doping can better improve the wettability between SnO2 and Ag, reduce the accumulation of SnO2 on the contact surface and reduce the contact resistance. Ni–N co-doped SnO2 has the smallest hardness, improving ductility, molding and service life of the AgSnO2 contact material.
Highlights
With the excellent arc erosion resistance, abrasion resistance, switch operation characteristics and good resistance to welding, AgSnO2 has become a promising material to replace AgCdO electrical contact materials [1]
Compared with the traditional powder metallurgy process, the SnO2 particles prepared by the sol-gel method are smaller and can be evenly distributed in the Ag matrix, which can improve the processing performance of the AgSnO2 contact material
Co-doping of Ni and N reduces the hardness of the material and improves the forming and service life of the AgSnO2 contact material
Summary
With the excellent arc erosion resistance, abrasion resistance, switch operation characteristics and good resistance to welding, AgSnO2 has become a promising material to replace AgCdO electrical contact materials [1]. Reference [5] used the internal oxidation method to prepare different concentrations of NiO doped AgSnO2 contact materials, and analyzed the influence of different concentrations of doping on the mechanical properties. The experimental results of references [4,5] show that doping can improve the electrical and mechanical properties of AgSnO2 contact materials. Compared with the traditional powder metallurgy process, the SnO2 particles prepared by the sol-gel method are smaller and can be evenly distributed in the Ag matrix, which can improve the processing performance of the AgSnO2 contact material. To analyze the influence of conductivity and mechanical properties before and after doping, the sol-gel method was used to prepare SnO2 powder with different additives, and the influence of different additives on the wetting angle of Ag and SnO2 was measured.
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