Effect of nano‐size nodular structure induced by CNT‐promoted phase separation on the fabrication of superhydrophobic polyvinyl chloride films

Abstract

The nonsolvent‐induced phase separation (NIPS) method was employed to fabricate the porous films based on polyvinyl chloride loaded with carbon nanotubes (CNTs). The combinational addition of CNTs and a proper nonsolvent (ethanol) resulted in a porous surface layer with the nano‐size nodular structure possessing an exact superhydrophobic behavior (water contact angle [WCA] = 157° and sliding angle [SA] <5°). The size of PVC nodules at the surface layer varies in the range of 200 to 800 nm depending on the nonsolvent concentrations, and polymer molecular weight. The effects of various nonsolvent concentrations as well as PVC molecular weight on the surface properties of the films were also investigated. Morphological and roughness analyses revealed the pronounced role of PVC molecular weight on the size of nodules, and the structural uniformity of the surface morphology based on the thermodynamic parameters such as relaxation time and dynamic of polymer chains. The concurrent use of CNTs and nonsolvent led to promote the NIPS process due to the nucleating role of CNTs, which were localized within the polymer‐rich phase leading to an ultra‐fine and packed nodular surface structure. Transmission electron microscopy results also proved the very well dispersion quality of CNTs. Glass transition temperature of PVC was also assessed, and the results were correlated to the associating ability of CNTs with polymer chains during the phase separation process. Overall, the promising potential of CNT/ethanol combination on the surface porosity and hydrophobicity of PVC nanocomposite films was revealed in this study, which could further extend its application window.