Abstract

This article selects studies on the preparation of fluorinated polyurethane-nano-alumina composite coating materials, and analyzes the anti-wear, water resistantance, and surface microstructure. Attenuated total reflection-Fourier transform infrared spectroscopy (ATR-FTIR) shows that the polyurethane synthesized in this study does not contain hydrophilic –CH2OH groups. The cavitation wear test depicts that the actual cavitation amount C of the Al2O3-FPU (4) (fluorinated polyurethane) coating is 0.9035 × 10−3 kg, and the anti-wear ability increases by 61.9% compared with FPU-0.5. The water-resistant test shows that the contact angle of water droplets on the surface of the coating increase from 95.3° of FPU-0.5 to 123.1° of Al2O3-FPU (4), and the water absorption decreases from 2.52% to 1.04%. Scanning electron microscopy (SEM) observation confirms that alumina particles can protrude on the coating surface and resist strong wear, while the C-F chain with high bond energy at the near-surface exhibits high strength and water resistance, which prevents wear from spreading deep into the coating. Differential scanning calorimetry (DSC) results show that the Tg(HS) value of the hard segment phase decreases with higher external force. Notably, when the coating is subjected to erosion, which enhances the crystallinity of the hard segment phase, the tensile strength of the hard segment phase of the coating surface is improved, which supports the wear resistance. Herein, we show that the addition of nano-alumina to fluorinated polyurethanes can control high water and abrasion resistance.

Highlights

  • Surface damage and destruction caused by cavitation wear have always been a great challenge during operating and maintenance management of hydraulic engineering [1]

  • The results showed that when the amount of hydroxyl fluorosilicone oil was 40 wt%, compared with polyurethane, the water contact angle of fluorosulfur polyurethane (FSPU) increased to 113.6◦, the water absorption rate decreased to 0.7%, and the hydrophobic property was significantly improved

  • We introduced fluorinated polyurethane-alumina composite coating, which was prepared by grafting an organofluoroalkyl group in a polyurethane segment and adding nano-alumina, which significantly improved the water resistance and wear resistance of the coating

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Summary

Introduction

Surface damage and destruction caused by cavitation wear have always been a great challenge during operating and maintenance management of hydraulic engineering [1]. Most wear-resistant and anti-corrosive coatings contain organic volatiles that are extremely harmful to the environment and water resources. Ordinary epoxy coatings are not suitable for applications with impact protection and elastic expansion because they are too hard and insufficiently flexibility. Polyurethane is a polymer material with excellent physical properties, namely, high elasticity, high tear resistance, wear resistance, and anti-corrosion [2,3,4]. Even though there has been continuous development and improvement of polyurethane, its application range still faces some serious challenges and needs to be made more extensive. Due to its good anti-fatigue, cavitation resistance, and high- and low-temperature toughness, it plays an important role in the anti-wear protection

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