Abstract
In this research work, an attempt is made to optimize the parameters of double pulse resistance spot welding process of AISI 409M ferritic stainless steel sheets by multi objective Taguchi approach. The tensile shear strength of the weld joint and indentation at the weld surface are taken as the response quality characteristics, which are required to be maximized and minimized respectively. Three control parameters, such as second pulse current, second pulse weld time and cooling time were taken for the analysis. Furthermore, a linear response surface model has been developed to correlate tensile shear strength and indentation values with process parameters. The results showed that, the second pulse current value was found to be the most influential parameter affecting tensile shear strength and indentation in double pulse resistance spot welding. Results of the optimization process were also validated by confirmation test.
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