Effect of metastable precipitate phase transformation on reheat cracking in SS347H welding

Abstract

Reheat cracking occurred in the welded heat affected zone (HAZ) of the SS347H tube during high temperature applications of approximately 600 °C. The reheat cracks occur when the inside of the grain is strengthened, causing grain boundary embrittlement. In this study, the intra-granular strengthening phase transformation of the HAZ causing the reheat crack was analyzed using TEM.The hardness of SS 347H HAZ with cracks is measured to be 221HV on average, which is about 25HV higher than 196HV of HAZ without cracks. This intra-granular strengthening is due to the formation of intra-granular precipitate phases. The precipitated phase is ultimately NbC, but undergoes an intermediate phase transformation due to diffusion of Nb and C components. The phase transformation consists of the following steps: “(i) SA (solution annealing), (ii) Zone A, (iii) Zone B, and (iv) NbC precipitation.”This is a process in which Nb/C components diffuse and segregate at the reheating temperature from a solid solution state of Nb/C components, and NbC with a size of several tens of nanometers is precipitated. As metastable phases, Zones A and B exist in the intermediate process of precipitation, which is the strengthening stage where intra-granular hardness is maximized. Zone A and B in the pre-precipitation stage means that a new lattice plane is formed as the segregation of component elements forms coherency with the matrix. The relationship between the base and new lattice planes is confirmed by Double Diffraction in the TEM diffraction diagram.The root cause of reheat cracking in SS 347H HAZ is believed to be the intra-granular strengthening phase caused by zone A and zone B as a metastable phase transformation in an intermediate stage before NbC precipitation. In order to suppress reheat cracking, it is desirable to precipitate stable NbC from the metastable phases of Zones A and Zone B through stabilization heat treatment.