Effect of mechanical stirring on heat transfer and flow of crude oil in storage tanks under different heating methods

Abstract

Mechanical stirring can promote uniform distribution of crude oil temperature and increase the heating rate, but the effect is different for different heating methods in crude oil storage tank. In this paper, jet heating and tubular heating are used as the heating methods in the tank, the physical and mathematical models under the synergy of two heating methods and mechanical stirring are established, FVM and SIMPLE algorithm are used to numerical calculate. The results show that mechanical stirring can enhance the flow of crude oil in the tank, affect greatly the temperature and velocity fields of crude oil and improve uniformity of the temperature field. Mechanical stirring has more significant effect on tubular heating for the 1000 m3 actual oil storage tank. For tubular heating, mechanical stirring can increase the crude oil average velocity 13.8 times, heating rate by 0.123 °C/h, heating efficiency by 8.37 % and reduce the temperature variance by 92.03 % during 2h of heating. At the same time, the indicators of economic benefits for different heating methods are put forward, and the order of energy consumption per unit temperature rise is obtained: Tubular heating > Jet heating > Jet heating and stirring > Tubular heating and stirring.