Effect of laser texturing process on properties of composite coated cemented carbide ball-end milling cutter milling titanium alloy

Abstract

To explore the strengthening mechanism of the laser texturing process on the surface of composite coating (AlCrN/AlTiSiN) cemented carbide and improve the application rate of laser texturing process in the field of tool cutting. Firstly, the influence of laser texturing process on the surface properties of composite coated cemented carbide was compared and analyzed. Secondly, a test platform for milling titanium alloy with composite coated cemented carbide ball-end milling cutters with different meso-geometry features parameters (blunt round edge radius and micro-texture distance from cutting edge) was built. Finally, the influence analysis and the optimization of geometric characteristic parameters were carried out with milling force, tool wear and workpiece surface roughness as dependent variables. It is concluded that the laser texturing process can significantly improve the phase structure of the composite coating and improve the quality of the coating. The influence of meso-geometry features on milling force, tool wear, and workpiece surface roughness and the parameter optimization of a single dependent variable are obtained by the milling test. Based on the genetic algorithm, the optimal meso-geometry features parameters of the carbide ball-end milling cutter are obtained, that is, the blunt round edge radius is 20.15 μm, and the micro-texture distance from cutting edge is 119.463 μm. It provides a practical basis for the application of laser-textured coating technology in the field of cutting tools.