Abstract

New aluminum grain refiners, Al-TiO2-C-XLa2O3 refiners, were manufactured by the in situ reaction of Al powder, TiO2 powder, C powder, and La2O3 powder. The effects of La2O3 on the refiners’ microstructure and the grain refining effect of the Al-TiO2-C-XLa2O3 refiners on industrial aluminum were studied. The effect of the sintering process was also studied. The results show that the refiners contain Al3Ti, TiC, Al2O3, AlN, and Al20Ti2La. As the content of La2O3 increases, the amount of Al20Ti2La also increases. However, the amounts of Al3Ti, Al2O3, and TiC decrease. Al3Ti is a lath-like compound whose size becomes smaller. The distribution of Al2O3 and TiC, however, is more uniform. The Al-TiO2-C-0.2La2O3 refiner has the best grain refining effect on industrial aluminum. The size of the industrial aluminum refined by the Al-TiO2-C-0.2La2O3 refiner is 320 μm; the refiner’s grain size is 8.4% that of the industrial aluminum without refiners 0 μm (380). After adding the novel Al-TiO2-C-0.2La2O3 refiner, the nucleation temperature TN reached 679.21 °C, which is 17 °C above the nucleation temperature of the industrial aluminum without refiners. The primary transformation time is the longest at 25.5 s, which is 4.6 s higher than that of industrial aluminum (20.9 s). Furthermore, the ΔT of the aluminum is 0.5 °C, which is the lowest value.

Highlights

  • Fine equiaxed crystals can effectively improve the mechanical properties of products

  • The grain size of the industrial aluminum refined by other refiners is very big, so we have to measure the corresponding macrostructure

  • The grain size of the aluminum refined by the AlTiO2-C-XLa2O3 (X = 0.2, 0.3) refiners was measure by the line intercept method in the corresponding microstructure

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Summary

Introduction

Fine equiaxed crystals can effectively improve the mechanical properties of products. Zhang et al proved that a Al-5Ti-0.2C master alloy produced via an improved self-propagating synthesis approach has better grain refining [5]. Studies on Al-TiO2 -C systems have mainly focused on the preparation of composite materials and how to improve the properties of composites. Many researchers have refined aluminum alloys by adding rare earth (RE) [17,18]. Industrial aluminum [19].have focused onerbium the preparation of catalysts and glasses but studies the application of REhave oxides in the proved that (Er) can refine. Is often used to characterize the solidification synthesis of Al-TiO2-C grain refiners been less researched. Farahany et al used CA-CCA to study the grain refining effect of thermal al. The influence of La2XOis on microstructures of 2refiners was adding different study). The influence of La2O3 in the sintering process is discussed

Materials and Methods
Chemical
Microstructure Characterization
Microstructure
Lameasured
Refinement
Macrographs
The latent of2O crystallization
Effect of La2 O3 on Sintering Process
Conclusions
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