Abstract

ZrO2 ceramic fibers have gained widespread study for the high temperature stability, low thermal conductivity and high mechanical properties. While for oxide fibers, grain growth is one of the limiting factors for long-term high temperature applications. In the present study, polycrystalline ZrO2–6 mol % Y2O3 ceramic fibers with the addition of ~0–5 mol % La2O3 to refine the grain size were fabricated by the dry-spinning method. The XRD and Raman spectral results showed that the pyrochlore La2Zr2O7 phase was formed as a second phase in the tetragonal zirconia fiber matrix. The formation of a second phase was an effective way to hinder grain growth for the competition phase effect and solid solution mechanism. With the addition of La2O3, the grain size decreased and concentrated in a smaller range of 50–250 nm compared with the ZrO2–6 mol % Y2O3 matrix at 1400°C. Furthermore, the thermal conductivity of the fibers decreased with the additive of La2O3 less than 3 mol %. The present system is a promising candidate for high temperature applications.

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