Effect of ionizing radiation on thermal and mechanical properties of filled-epoxy adhesives

Abstract

Stave assemblies at the Large Hadron Collider and other high-energy physics experiments require radiation-resistant adhesives composed of light elements with high thermal conductivity and low interfacial resistance. Porous carbon foams are currently bonded to carbon fiber faceplates with graphite-filled epoxy. Low-viscosity epoxies are used to increase the amount of filler in order to double the thermal conductivity without impacting the properties of the material under irradiation. Promising new adhesive formulations showed no degradation in thermal conductivity after exposure to a fluence of 1016 n/cm2 (>0.1 MeV neutrons) or 10 Gy gamma radiation, but showed variable degradation, compared to the currently used adhesive, after exposure to a fluence of 1015 p/cm2 (1 MGy, 67.5 MeV protons). Adhesives with more than double the irradiated thermal conductivity of the baseline material showed marked improvement in thermal transport in graphite/epoxy/foam/epoxy/graphite structures based on thermal diffusivity measurements. Silicon carbide particles can be added to graphite to stiffen the modulus of the filled epoxy. When spherical AlN was used as a filler, the degradation in thermal conductivity under proton irradiation varied based on the size of the ceramic filler. Options for improving the thermal performance of irradiated adhesives for high-energy physics experiments are discussed.