Effect of Interphase Structure on the Debonding of Polycarbonate from S-2 Glass Fibers

Abstract

The effect of interphase structure on the debonding of polycarbonate from S-2 glass fibers has been studied. The shear strength, fracture toughness and hydrolyic stability of the interphases were measured in a single fiber composite of a continuous S-2 glass fiber embedded in a polycarbonate matrix. Polycarbonate oligomers were chemically grafted onto the glass fiber surfaces through use of a silicon tetrachloride intermediary and the properties of the resulting interphases were compared with those of two commercial sizings and ozone-cleaned surfaces. Evaluation was accomplished by measuring the stress transmission across the interphase, τ, by carrying the embedded single fiber fragmentation test to saturation and by using computer simulations and a finite element analysis to calculate the strain energy release rate, G, of the observed fiber-matrix debonding accompanying the first fiber fracture. The oligomer-grafted interphase exhibited improved stress transmissibility and toughness, after 24 hours in boiling water. The tenacity of the tightly bound oligomers was confirmed via DRIFT, TGA and GC/MS experiments on Soxhlet-extracted fibers. The grafting reaction was modeled on a high surface area silica and studied using solid state NMR to determine reasons for the greater stability of the oligomer-treated surfaces. Measurements of chemical shifts and spin-lattice relaxation times indicate that the oligomers are chemically attached to the surfaces, providing for a well bonded, water resistant interphase. Parallel experiments on a monomeric Bisphenol A-primed silica surface provided evidence that chemical bonding was primarily responsible for the greater hydrolytic stability.