Abstract

Abstract Hydrostatic testing is one method to confirm the integrity of pipelines containing colonies of stress corrosion cracks. Although this technique is widely used, a concern of the pipeline industry is the potential for ductile tearing damage of subcritical flaws. Objectives of the current study were to evaluate the influence of hydrostatic testing on the crack tip morphology and to determine the amount of ductile tearing that may occur for different hydrostatic testing conditions. Stress corrosion cracks were grown in compact tension specimens of X-65 line pipe steel in a near-neutral-pH stress corrosion cracking (SCC) environment. Simulated hydrostatic tests were performed at loads that corresponded to hoop stresses at and above the specified minimum yield strength (SMYS), resulting in applied J-integral values near to and above the J(Q) fracture toughness value of the material. Some specimens ruptured; some did not fail. Crack tip blunting occurred and the tearing extent was small and proportional...

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