Effect of growth rate and Mg content on dendrite tip characteristics of Al–Cu–Mg ternary alloys

Abstract

An experimental analysis is presented to correlate the secondary dendrite arm spacing λ2 and dendrite tip radius R with growth rate V and Mg content C0-Mg of Al–Cu–Mg ternary alloys. Under constant temperature gradient G (4.84±0.13 K mm−1), a series of directional solidification experiments were performed at five different growth rates V (16.7–83.3 μm/s) and five different Mg contents C0-Mg in Al–5 wt.% Cu–(0.5–5) wt.% Mg alloys. Solid–liquid interface was investigated from the longitudinal sections of the quenched samples, and λ2 and R were measured on the dendrite tips. The dependencies of λ2 and R on V and C0-Mg were determined. The experimental results showed that the values of λ2 and R decrease as V and C0-Mg increase at a constant G. The present exponent values related to V are found to be slightly lower than the values of the theoretical models and previous experimental works; however, C0-Mg exponent values are found to be much lower than the theoretical models and previous experimental works. The ratio of the secondary dendrite arm spacing to the dendrite tip radius is 2.09±0.15, in good agreement with the scaling law. At a constant C0-Mg, the values of VR2 were found to slightly increase with the ascending V. However, as C0-Mg increases, the values of VR2 decrease.