Abstract

In recent years, it has been found that the service life of cemented carbide shield machine tools used in uneven soft and hard strata is substantially reduced in engineering practice. The study found that thermal stress is the main reason for the failure of cemented carbide shield tunneling tools when shield tunneling is carried out in uneven soft and hard soil. To maintain the hardness of cemented carbide, improving the thermal conductivity of the shield machine tool is of great importance for prolonging its service life and reducing engineering costs. In this study, graphene and carbon nanotubes were mixed with WC–Co powder and sintered by spark plasma sintering (SPS). The morphology was observed by scanning electron microscopy (SEM) and energy dispersive X-ray spectroscopy (EDS). The Rockwell hardness, bending strength, and thermal conductivity of the samples were tested. The results show that adding a small amount of graphene or carbon nanotubes could increase the bending strength of the cemented carbide by approximately 50%, while keeping the hardness of the cemented carbide constant. The thermal conductivity of the cemented carbide could be increased by 10% with the addition of 0.12 wt % graphene alone.

Highlights

  • Cemented carbide has sufficient hardness, wear resistance, and toughness to avoid brittle fracture [1]

  • We attempted to improve the performance of cemented carbide in high temperature using the excellent properties of graphene and carbon nanotubes

  • The results showed that graphene, compared to carbon nanotubes, has a more beneficial effect on the thermal conductivity of cemented carbide

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Summary

Introduction

Cemented carbide has sufficient hardness, wear resistance, and toughness to avoid brittle fracture [1]. It has been applied very successfully in shield cutting tools. When shield tunneling in uneven soft and hard underlying soil, thermal stress and other factors substantially reduce the service life of cutting tools. Current research shows that the main failure modes of cemented carbide cutters in shield machines are fracture and wear. Mikado et al [6] investigated the fatigue crack growth (FCG) behavior of short surface cracks in a fine-grained cemented carbide with a length of less than 1 mm and found that the FCG was along the brittle WC/WC interface in a low maximum stress intensity factor. Wu et al [7]

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