Abstract

ABSTRACT Retrogression forming (RF) and warm forming (WF) are used to remedy formability limitations of high-strength precipitation-hardened AA7075 alloy sheets. RF is a thermomechanical treatment combining retrogression heat treatment and the forming of initially peak-aged T6 temper. WF is a thermomechanical treatment of initially pre-aged temper. The present work examines the corrosion performance of retrogression- and warm-formed AA7075 alloy sheets by determining the optimal pre-aging temperature (80°C or 100°C), forming temperature (room temperature, 150–200°C), strain rate (1, 0.1, or 0.01 s−1), and heating rate (1.1 or 20°C·s−1) for conventional slow and novel fast-forming technologies. Several alternating- and direct-current electrochemical tests were administered, including electrochemical impedance spectroscopy, potentiodynamic polarization, and linear polarization resistance. Results showed that the corrosion performance (i.e., passive film and corrosion-resistant properties) of formed AA7075 sheets was directly proportional to pre-aging and WF temperatures, inversely proportional to the RF temperature, and mildly affected by strain/forming rate and heating rate during forming.

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