Effect of excitation vibration on mechanical property and stress corrosion resistance of cast steel

Abstract

Cast steel parts can realize rapid prototyping effectively, which is suitable for complex structural design. However, due to the large residual stress, the problem of mechanical property degradation is more obvious. In order to solve this problem, a high temperature excitation vibration treatment scheme is proposed in this paper. By applying different excitation frequencies and impact forces, the effects of mechanical properties and stress corrosion properties are studied and verified. Based on the finite element software ANSYS, the modal shape and resonant frequency of the cast steel parts are obtained, and verified by the sweep frequency module in the excitation vibration system. According to the characteristics of modal shape, five typical detection paths are set, and stress sensors are arranged every 200 mm. In order to obtain the specific effects of excitation frequency and impact force amplitude on mechanical properties, nine parts samples were prepared on the same production line according to the matching requirements of test parameters. In addition, the main external parameters that remain unchanged during vibration excitation are set as initial 750 ℃ and vibration excitation time of 60 s, which can fully affect the effect of austenite transformation. Keeping the synchronization of test parameters in different samples, the distribution rules of residual stress under different excitation frequencies and forces are obtained and analyzed. In the aspect of mechanical properties, the microstructure, hardness, yield strength and tensile strength of the specimens subjected to vibration were compared and analyzed. In the aspect of stress corrosion performance research, stress corrosion cracking test was carried out in weak acid environment to obtain the tensile stress curve and fracture morphology of the specimen. The results show that the excitation vibration at high temperature can effectively eliminate the residual stress of cast steel parts, but the increase of excitation frequency does not correspond to the effect of residual stress elimination. When the exciting force exceeds a certain value, the stress relief effect cannot be further improved. Excitation vibration can reduce the internal hardness of cast steel parts to a certain extent, and improve the yield strength and tensile strength. At the same time, it has a positive role in promoting the improvement of stress corrosion resistance.